Replace Z-Axis Belts

Model [] AON M2+ (CE) [] AON M2+ (R-NZ) [] AON M2+ [] AON-M2 2020 [] AON-M2
Category [ ] Preventive [] Corrective

Summary

The procedures that follow give the instructions on how to replace the two Z-axis belts.

Estimated time: 45 minutes

The Z-axis belt configurations are different for the AON M2+/AON-M2 2020 and the original AON-M2 model. You can find the instructions for the two configurations on this page:

AON M2+ (CE), AON M2+ and AON-M2 2020

Tools

Qty Description Specification
1 Hex Key 4 mm
1 Wrench 8 mm
1 Wrench 10 mm
A/R Rags Lint-free
A/R Isopropyl Alcohol 99%

Parts Information

Qty Part Number Description
2 ME-HT-GT2-9-406 GT2 9mm Closed Loop Belt - 406mm

Reach out to our Customer Success team at help@aon3d.com for genuine AON3D replacement part(s).

To help with print quality and machine reliability, AON3D recommends to change the two Z-axis belts as a pair.

Personal Protective Equipment

Qty Description Minimum Specification
1 Safety Eyewear ANSI/ISEA Z87.1
A/R Nitrile Gloves ISO 2859-1 or ASTM D6319

Prepare the Machine

Make sure that there are no prints on the build surface. Remove print(s) before the procedure that follows is started. Failure to do so can cause a collision and cause damage to the machine component(s).

  1. Home XYZ.
  2. Lower the Z-axis by 300 mm.
  3. Open the build chamber door.
  4. Push the E-stop button.
  5. Turn the power OFF with the ON/OFF switch found behind the machine.
    • For AON M2+ (CE) machines: Disconnect power to the machine from the local supply disconnecting device.
    • For AON M2+ (R-NZ), AON M2+, AON-M2 2020 and AON-M2 machines: Disconnect the main power cord from the receptacle.

      Dangerous voltages continue to be found in the electrical panel when the ON/OFF switch is set to OFF. Disconnect the main power cord from the machine while maintenance is done. Failure to do so can cause electric shock.

  6. Wait until the build chamber, build platform and hot ends are at room temperature.

Remove the Z-Axis Belts

Wait until all the machine components are at room temperature before you continue. Some machine components can be hot if the machine was recently used. Failure to do so can cause injuries.

Remove tension

  1. Use the 4 mm hex key and 8 mm wrench to loosen the four screws (1). Do not remove the four screws (1).
  2. Use the 8 mm wrench to loosen the jam nut (2).
  3. Loosen the Z-axis tension nut (3) until there is no tension on the Z-axis belt.
  4. Remove the Z-axis belt from the machine.
  5. Discard the Z-axis belt.
  6. Make sure the Z-axis motor pulley(s) and the lead screw pulley(s) are clean and free from unwanted material and/or contaminants. Use a lint-free rag and isopropyl alcohol to clean, if necessary.
  7. Do steps 1 to 6 for the components on the adjacent side, if necessary.

Install the New Z-Axis Belts

Belt Example

Make sure that the belt teeth engage correctly with the teeth of the Z-axis motor pulley and the lead screw pulley. Make sure that the belt is installed straight, with no twists, no kinks, and/or no loops. Failure to do so will cause irregular print quality and/or will cause damage to the machine component(s).

  1. Put a new Z-axis belt in position around the two Z-axis motor pulleys and the lead screw pulleys.
  2. Adjust the Z-axis belt tension. Refer to Inspect and Adjust XYZ-Axes Belt Tension.
  3. Do steps 1 and 2 for the components on the adjacent side, if necessary.

Test and Return to Service

  1. Make sure that you remove all the tools from the build chamber.
  2. Close the build chamber door.
    • For AON M2+ (CE) machines: Connect power to the machine from the local supply disconnecting device.
    • For AON M2+ (R-NZ), AON M2+, AON-M2 2020 and AON-M2 machines: Connect the main power cord to the receptacle.
  3. Turn the power ON with the ON/OFF switch found on the rear panel of the machine.
  4. Release the E-stop button.
  5. Home XYZ.

AON-M2

Tools

Qty Description Specification
1 Hex Key 4 mm
1 Wrench 8 mm
1 Wrench 10 mm
A/R Rags Lint-free
A/R Isopropyl Alcohol 99%

Parts Information

Qty Part Number Description
2 ME-HT-GT2-9-406 GT2 9mm Closed Loop Belt - 406mm

Reach out to our Customer Success team at help@aon3d.com for genuine AON3D replacement part(s) inquiries.

To help with print quality and machine reliability, AON3D recommends to change the two Z-axis belts as a pair.

Personal Protective Equipment

Qty Description Minimum Specification
1 Safety Eyewear ANSI/ISEA Z87.1
A/R Nitrile Gloves ISO 2859-1 or ASTM D6319

Prepare the Machine

Make sure that there are no prints on the build surface. Remove print(s) before the procedure that follows is started. Failure to do so can cause a collision and cause damage to the machine component(s).

  1. Home XYZ.
  2. Lower the Z-axis by 300 mm.
  3. Push the E-stop button.
  4. Open the build chamber door.
  5. Turn the power OFF with the ON/OFF switch found behind the machine.
  6. Disconnect the main power cord from the receptacle.

    Dangerous voltages continue to be found in the electrical panel when the ON/OFF switch is set to OFF. Disconnect the main power cord from the machine while maintenance is done. Failure to do so can cause electric shock.

  7. Wait until the build chamber, build platform and hot ends are at room temperature.

Remove the Z-Axis Belts

Wait until all the machine components are at room temperature before you continue. Some machine components can be hot if the machine was recently used. Failure to do so can cause injuries.

Loosening process.

  1. Use the 4 mm hex key and the 8 mm wrench to loosen the screws that attach the Z-axis motor to the Z-axis motor plate. Do not remove the screws. The location of the nut securing the tensioning bolt to the tensioning bracket for the Z motor. The jam nut is located on the inner side of the tensioning bracket and faces the Z motor.
  2. Use the 10 mm wrench to loosen the jam nut (2). Do not remove the tension nut (3) from the screw. Removal of the Z motor belt with the tension on the belt removed. The tension on the belt can be removed by pushing the Z motor towards the front of the printer
  3. Remove the Z-axis belt from the machine.
  4. Discard the Z-axis belt in accordance with the local laws and/or regulations.
  5. Make sure the Z-axis motor pulley(s) and the lead screw pulley(s) are clean and free from unwanted material and/or contaminants. Use a lint-free rag and isopropyl alcohol to clean the components and the adjacent area, if necessary.

Install the New Z-Axis Belts

New belt on the pulleys

Make sure that the belt teeth engage correctly with the teeth of the Z-axis motor pulley and the lead screw pulley. Make sure that the belt is installed straight, with no twists, no kinks, and/or no loops. Failure to do so will cause irregular print quality and/or will cause damage to the machine component(s).

  1. Put a new Z-axis belt in position around the two Z-axis motor pulleys and the lead screw pulleys.
  2. Adjust the Z-axis belt tension. Refer to Inspect and Adjust XYZ-Axes Belt Tension.
  3. Do steps 1 and 2 for the components on the adjacent side, if necessary.

Test and Return to Service

  1. Make sure that you remove all the tools from the build chamber.
  2. Close the build chamber door.
  3. Connect the main power cord to the receptacle.
  4. Turn the power ON with the ON/OFF switch found on the rear panel of the machine.
  5. Release the E-stop button.
  6. Home XYZ.

Last modified: March 7, 2024